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horizon walk-in ovens featurE cyclone technology™
Horizon industrial walk-in batch ovens are manufactured to deliver exceptional performance. With precision engineering experience and your specific process in mind, we can design and build an oven that accommodates your largest component while modifying it to fit within the constraints of your manufacturing facility.
Perfect size is just one benefit of this exceptional oven. Only Horizon offers industrial ovens with Cyclone Technology™; an engineering innovation that earns them the title of "most efficient industrial oven in the market". Overall, Horizon walk-in ovens are a versatile solution for applications requiring large parts, prolonged heating times, and low production flow.
Looking for a more conventional size walk-in oven? Horizon also offers standard-sized walk-in batch ovens that may be right for you. Talk to your sales representative to learn more.
cyclone ovens™ deliver exceptional results for these APPLICATIONS and more!
- Adhesive/Gel curing
- Curing
- Sand core drying
- Aging
- Drying water/other
- Sintering
- Annealing
- Heat treating
- Stress relieving
- Baking
- Powder coating
- Tempering
- Composite curing
- Pre-heating
- Thermoforming
Cyclone Walk-in ovens serve industries like these:
- Automotive
- Finishing
- Aerospace
- Foundry
- Aluminum
- Heat exchanger
- Battery
- Heat treating
- Carbon fiber
- Healthcare
- Composite
- Military
- Electronics
- Solar
- Energy
- 3D printing
INNOVATIVE CYCLONE TECHNOLOGY™ GUARANTEES EXCEPTIONAL RESULTS
At the heart of Horizon’s industrial walk-in batch ovens is the groundbreaking Cyclone Technology™. This technology optimizes airflow and temperature through high-volume, low-pressure air circulation, significantly enhancing heat transfer to the product and resulting in shorter process times.
The Cyclone Technology™ incorporates the following innovative features:
- Variable Frequency Drives (VFDs): Installed on all fan motors, these drives allow for comprehensive process control via human-machine interface (HMI) systems. Operators can monitor and adjust operating conditions in real time, adapting seamlessly to changes in product load.
- Smart Control Systems: These systems enable operators to monitor, control, and adjust operating conditions dynamically, ensuring optimal performance even when production demands fluctuate.
- Smart Cyclone Technology™ and Indirect Fired Heating: This technology allows for the reversal of recirculation airflow during the oven heating cycle, a feature particularly beneficial for sensitive production processes. Controlled by programmable logic controllers (PLCs), the air recirculation fans can reverse direction based on production requirements, offering additional process capabilities.
patented CYCLONE OVEN™ DESIGN saves energy and RESOURCES
- Performance: The Cyclone Technology™ ensures temperature uniformity, a critical aspect of the heating process. By increasing the volume of airflow and air changes within the oven, Horizon ovens achieve better temperature uniformity than conventional designs, in fact, the best in the industry. This results in higher product quality and consistency.
- Resource and Energy Savings: Conventional ovens operate fans at high velocities, requiring significant motor horsepower and energy consumption. In contrast, Horizon’s Cyclone Technology™ achieves the same airflow at much lower velocities, reducing static pressure and motor horsepower by up to 80%. This leads to substantial savings in electricity costs and a significant reduction in the overall carbon footprint.
- Sustainability: By using less energy and generating lower emissions, Horizon industrial walk-in ovens contribute to a cleaner, more sustainable environment. The design’s focus on efficiency and reduced resource consumption aligns with modern industrial sustainability goals.
HORIZON WALK-IN OVENS-ROBUST Construction, BUILT TO LAST
- Exterior Construction: Fabricated from 3/16" plate and solidly welded, the exterior construction prevents heat loss through panel seams. This robust design meets NFPA guidelines for oven design and explosion-proof criteria.
- Interior Construction: The oven’s interior is made from aluminized or stainless-steel sheet metal, offering enhanced durability and reducing the need for extensive external support structures. The internal ductwork not only recirculates air but also acts as a radiant heat shield, improving heat uniformity and product quality.
- Insulation: Using non-settling rockwool industrial-grade insulation, the oven’s wall thickness varies depending on the maximum heat setting. This design ensures optimal heat retention and operator safety.
- Modular Design: When expansion is in the future, Horizon’s ovens can be designed and built in a modular fashion, allowing for easier modifications to accommodate evolving production needs. This flexibility is ideal for growing businesses.
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Customizable Accessories
To enhance the functionality and safety of your walk-in oven, Horizon offers a range of accessories including but not limited to:
- Roof safety railings
- Access ladders
- PLC controls
- Roll-up doors (under 500 degrees F)
- Thermal oxidizer
- Thermal oxidizer with heat recovery
Ready to Optimize Your Manufacturing Process?
At Horizon, we're not just building industrial ovens; we're creating solutions that drive your business forward in a cost-saving and eco-friendly way.
Contact us today to discuss your needs and discover how a custom Horizon Oven with Cyclone Technology™can revolutionize your manufacturing process!
